Skip to content

Fire Protection for Structural Steel | Board Systems Explained

FGF Technical Apr 21, 2026 6:20:33 AM

Board-Based Systems for Achieving Fire Resistance

Technical Guidance


Introduction

Structural steel is widely used in modern construction due to its strength and flexibility. However, in the event of a fire, steel can lose its load-bearing capacity at relatively low temperatures, making fire protection a critical part of building design.

Board-based fire protection systems are commonly used to protect structural steel, helping maintain stability and achieve required fire resistance periods in line with building regulations.


Why Structural Steel Requires Fire Protection

Steel begins to lose strength as temperatures rise, and without protection, it can deform or fail during a fire. This can compromise the structural integrity of a building and affect safe evacuation.

Fire protection systems are designed to:

  • Maintain load-bearing capacity for a specified period
  • Support safe evacuation and firefighting access
  • Contribute to overall building fire strategy
  • Help meet regulatory requirements

What Are Board-Based Fire Protection Systems?

Board-based systems use fire-resistant boards, typically calcium silicate or similar materials, to encase structural steel elements.

These boards act as a protective barrier, insulating the steel from heat and helping to delay temperature rise during a fire.

They are commonly used to achieve fire resistance periods such as 30, 60, 90 or 120 minutes, depending on system design.


Typical Applications

Board-based fire protection systems are used across a wide range of building types and structural elements, including:

  • Steel columns
  • Steel beams
  • Structural frames
  • Mezzanine floors
  • Plant rooms and service areas

They are suitable for both new build and refurbishment projects.


System Components

A typical board-based steel protection system includes:

  • Fire-resistant boards
  • Fixings and framing systems
  • Jointing and sealing materials
  • Supporting structural framework

Each component must be specified and installed correctly as part of a tested system to achieve the required performance.


Key Advantages of Board Systems

Clean and Dry Installation

Board systems provide a clean installation method compared to some alternative fire protection approaches.

Consistent Thickness

Boards are manufactured to consistent dimensions, supporting predictable performance.

Durability

Suitable for environments where impact resistance or long-term durability is required.

Integration with Building Systems

Board systems can be coordinated with partitions, ceilings and service enclosures.


Installation Considerations

To achieve the required fire performance, board systems should be:

  • Installed in accordance with tested system details
  • Fixed using appropriate fixings and methods
  • Designed to suit the size and configuration of the steel section
  • Coordinated with adjacent building elements

Attention to detailing, joints and penetrations is essential.


Fire Performance & Compliance

Board-based fire protection systems are tested to recognised standards, including BS EN 13381 and related fire resistance classifications.

Performance should always be confirmed through:

  • Manufacturer datasheets
  • Certification and test evidence
  • Approved system details

Fire protection must be considered as part of the overall building fire strategy.


Comparison with Other Fire Protection Methods

Structural steel can be protected using several methods, including:

  • Board systems
  • Intumescent coatings
  • Spray-applied fire protection

Board systems are often selected where durability, clean installation and consistent performance are required.


Conclusion

Board-based fire protection systems provide an effective solution for protecting structural steel in a wide range of construction projects. By insulating steel elements and maintaining load-bearing capacity, they play a key role in building safety and regulatory compliance.

Correct system selection, specification and installation are essential to achieve the required fire performance.


Need Support with Fire Protection Systems?

FGF supplies fire protection boards and associated materials for structural steel encasement, supported by technical guidance and nationwide delivery.

Talk to our team to discuss your project requirements.